ZTM – プレスブレーキ/シャーリングマシン/レーザー切断機

80T 3200mm CNCプレスブレーキ機の完全ガイド:TP10S制御による高精度曲げ加工

In the highly competitive sheet metal fabrication industry, achieving consistent accuracy, reducing cycle times, and lowering operational complexity are critical factors for success. For workshops processing light-to-medium gauge sheet metals, the 80T 3200mm CNCプレスブレーキ stands out as one of the most efficient, versatile, and high-precision bending solutions available today.

Featuring a modern black-and-yellow industrial design, a robust welded frame structure, and the user-friendly TP10S CNC touch screen controller, this 80-ton 10-foot hydraulic press brake offers exceptional bending performance. In this comprehensive guide, we explore the core features, technical parameters, structural innovations, and applications of the ZTM 80T/3200mm CNC press brake.

Figure 1: ZTM 80T 3200mm CNC Press Brake Machine with Integrated LED Lighting and TP10S Control Arm.

1. Overview of the 80T 3200mm CNC Press Brake

その 80T 3200mm CNC Press Brake combines a nominal bending force of 80 Tons (800 kN) with a standard working bed length of 3200 mm (10 feet). This specification makes it perfectly tailored for thin-to-medium plate bending, such as stainless steel, aluminum alloys, galvanized iron, and mild carbon steel.

Key Features at a Glance:

  • Optimal Capacity: 80-ton force handles sheet metal thickness typically up to 3mm–4mm over full length.
  • 3200mm Bending Bed: Fits standard 10ft sheets with ease, ideal for cabinet, door, and ducting manufacturers.
  • Smart TP10S Controller: High-definition color touch screen unit for fast graphical programming and automated multi-step bending.
  • Rigid Frame Construction: Heat-treated, stress-relieved steel frame ensuring minimum deflection and long service life.
  • Ergonomic Workspace: Bright LED work area illumination and movable dual-footswitch pedal.

2. Advanced Control System: TP10S Touch-Screen CNC Unit

A modern press brake is only as flexible as its control system. The ZTM 80T 3200mm machine comes standard with the TP10S CNC Controller, designed to streamline complex bending operations for operators of all skill levels.

Figure 2: The Intuitive TP10S CNC Touch Screen Controller displaying real-time bending parameters and axis positioning.

Why Fabricators Prefer the TP10S System:

  1. High-Definition Touch Interface: Crystal-clear screen layout displaying bending angles, X-axis backgauge distance, and Y-axis stroke position in real time.
  2. Angle-Based Programming: Directly input desired target angles (e.g., 90.0°) without tedious manual calculations; the controller automatically computes stroke depth.
  3. Multi-Step Program Memory: Save multi-bend sequences in a single job file to process complex enclosures efficiently.
  4. Safety & Emergency Stop: Built-in emergency stop button on the control panel ensures immediate machine shutdown when needed.

3. Machine Structure & Backgauge Mechanical Integrity

Precision bending relies heavily on mechanical rigidity and backgauge repeatability. The ZTM 80T 3200mm press brake incorporates premium mechanical and hydraulic components engineered for durability.

Figure 3: Heavy-Duty Backgauge Mechanism driven by precision ball screw, timing belt, and linear guide rails.

Structural & Mechanical Highlights:

  • High-Precision Backgauge Assembly: Driven by high-accuracy ball screws and linear guides, providing positioning precision down to ±0.05mm.
  • Torsion Bar Synchronization: Heavy-duty solid steel sync shaft ensures balanced downward pressure on both left and right hydraulic cylinders.
  • Quick-Clamping Tooling System: Fast tool change clamps allow operators to swap upper punches rapidly, reducing downtime between different jobs.
  • Adjustable Front Support Arms: Linear guide-mounted front arms make handling wide sheets smooth and effortless.

4. 技術仕様

The table below summarizes the key technical parameters of the ZTM 80T / 3200mm CNC Press Brake Machine:

パラメータ仕様
公称曲げ力800 kN (80 Ton)
曲げ長さ(テーブル長さ)3200 mm (10 Feet)
支柱間の距離2600 mm
喉の深さ320 mm
Ram Stroke120 mm
最大開放高さ380 mm
CNC制御システムTP10S Color Touch Screen Controller
Controlled AxesX-axis (Backgauge) + Y-axis (Ram Stroke)
主モーター出力7.5 kW
Overall Machine WeightApprox. 6,200 kg

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5. 産業用途

Figure 5: ZTM 80T 3200mm CNC Press Brake ready for delivery.

Due to its high speed, flexibility, and 10ft working length, the 80T 3200mm press brake is widely utilized in modern manufacturing sectors:

  • Electrical Cabinets & Control Boxes: Bending precise 90-degree flanges on sheet metal enclosures.
  • HVAC & Air Conditioning Ducts: Rapid processing of long galvanized duct sheets.
  • Architectural Metalwork: Fabrication of metal doors, window frames, aluminum panels, and decorative trims.
  • Elevator & Escalator Panels: Smooth bending of stainless steel cladding plates.

6. よくある質問(FAQ)

Q1: What sheet thickness can an 80T 3200mm press brake bend?

回答: Across the full 3200mm length, an 80T press brake can bend up to 3mm–4mm mild steel (using an appropriate V-die opening, typically $V = 8 \times t$). For shorter workpiece lengths (e.g., 1000mm or 1500mm), it can handle up to 5mm–6mm carbon steel.

Q2: What is the advantage of the TP10S system over basic NC controllers like E21?

回答: While basic NC units require manually calculating depth values, the TP10S CNC system offers direct angle programming, graphical touch-screen operation, multi-bend step linking, and more intuitive diagnostic capabilities, significantly speeding up setup times.

Q3: How do I select the right lower V-die opening for my material?

回答: The general rule of thumb for air bending mild steel is choosing a V-opening equal to 8 times the sheet thickness ($V = 8 \times t$). For stainless steel, a wider V-opening ($V = 10 \times t$ or $12 \times t$) may be required to reduce force and prevent springback.—

Conclusion: Boost Your Sheet Metal Productivity Today

その 80T 3200mm CNC Press Brake Machine with TP10S Controller represents the sweet spot of power, precision, and affordability. Whether you are upgrading from a manual folder or expanding your production line, this machine guarantees fast setup times, reliable repeatability, and exceptional bending accuracy.

Looking for a tailored quotation or custom tooling configuration?
連絡先 ZTMマシン today to consult with our engineers and get a competitive quote for your workshop!

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